Monthly Diesel Generator (DG) Checks: Ensuring Optimal Performance

Regular maintenance is essential for diesel generators to function efficiently, especially in industries where power reliability is critical. This blog outlines the key monthly checks required to keep your DG in top condition.

1. Air System Check:

• Inspect the air filters to prevent clogging and ensure proper airflow. Check the vacuum indicator for any clogging.
• Check the exhaust system for blockages, leaks, or excessive carbon buildup.

2. Fuel System Inspection:

• Examine the fuel tank for leaks and contamination.
• Inspect hoses, clamps, and connections for signs of wear, cracks, or looseness.
• Examine the fuel filter for leaks.

3. Cooling System Maintenance:

• Verify coolant levels and top up if necessary.
• Check radiator belts for wear and tear and proper tension.

4. Lubrication System Assessment:

• Monitor lube oil levels and ensure they meet operational requirements.
• Inspect for any oil leaks that could indicate filter, seal, or gasket issues.

5. Electrical Starting System:

• Check battery terminals for sulphate formation or loose connections.
• Ensure the electrolyte levels are sufficient.
• Check the output of the battery charger.

6. Control Panel & Synchronization:

• Verify control panel operations, including positioning of selector switch, alarms, and fault indicators.
• Ensure synchronization settings are correctly configured if running parallel generators.

7. Overall DG Room Inspection:

• Assess ventilation, insulation, and overall safety conditions.
• Keep the DG area clean and free from obstructions.

Critical Operational Parameters to Monitor:

• Engine RPM
• Oil Pressure
• Coolant/Water Temperature
• AC Voltage Output
• Frequency
• Load Amperage
• Battery Voltage

Non-Comprehensive DG AMC & Repair Solutions by Apollo Power Systems

At Apollo Power Systems, we offer DG Annual Maintenance Contracts (AMC) to ensure your generator operates reliably with minimal downtime. Our DG repair and spare parts services cover all major brands, including MTU, FMTU, Mitsubishi, Volvo Penta, Perkins, Kirloskar, Powerol, and Caterpillar.

As a preferred service provider for airports and top-tier industries, we ensure seamless power backup with expert maintenance and timely support. With Apollo Power Systems handling your DG servicing, you can rest assured that your generator will always be ready when needed.

Get in touch today and choose the best service partner for your DG maintenance needs.